Introduction to Pile Cage Making
Pile cage making is an important part of construction, especially for deep foundations. A pile cage is a structure made of steel bars (rebar) that strengthens concrete piles. It provides support and stability to buildings, bridges, and other structures.
At SPF Infra Projects, we specialize in high-quality pile cage making using advanced techniques to ensure strong and durable foundations.
🔗 Related Services:
➡️ Soil Investigation| ➡️ DTH Pile Work | ➡️ Calyx Pile Work | ➡️ Robot Pile Work
Materials Used in Pile Cage Making
The main material used in pile cage making is steel reinforcement bars (rebars). Other materials include:
- Tie wire – used to hold the bars together
- Welding electrodes – for strong joints (if welding is used)
- Spacers – to maintain proper distance between rebars
- CNC Machines – for automatic cage welding
Pile Cage Making Process
The pile cage fabrication process involves several steps to ensure precision and durability.
1. Design & Planning
- Engineers calculate the required length, diameter, and reinforcement based on project needs.
- A detailed plan is made for the cage dimensions.
2. Cutting & Bending of Rebars
- Steel bars are cut into required lengths.
- Bars are bent into circular or spiral shapes using machines or manual methods.
3. Assembling the Cage
- Main bars are placed in a circular or rectangular arrangement.
- Rings or hoops are added to hold the structure.
- Bars are tied using steel wire or welded with machines.
4. Quality Inspection
- The cage is checked for proper alignment, spacing, and strength.
- Any errors are corrected before installation.
5. Transport & Installation
- The finished pile cage is transported to the site.
- It is carefully placed inside drilled holes before pouring concrete.
Advantages of Automatic Cage Welding Machines
Using automatic cage welding machines offers many benefits, such as:
- Faster production – Saves time compared to manual tying.
- Stronger joints – Ensures better connection between rebars.
- Accurate spacing – Helps in maintaining proper alignment.
- Less labor required – Reduces physical work and increases efficiency.
Applications of Pile Cage Making
Pile cages are used in various infrastructure projects, including:
- Building foundations – To provide strength and stability to structures.
- Bridges and flyovers – For strong support in large spans.
- Highways and metro projects – Used in deep foundation works.
- Industrial structures – Essential for heavy-load-bearing buildings.
Why Choose SPF Infra Projects for Pile Cage Making?
At SPF Infra Projects, we ensure:
- High-quality steel and materials
- Advanced welding and tying techniques
- Timely project completion
- Cost-effective solutions
For expert pile cage making services, contact SPF Infra Projects today!